Kutheni le nto i-Melamine Plywood yethu inoKuxhathisa okuNgcono kokuKrwelwa?

Xa kuziwa kwiimveliso zomthi ezihlala ixesha elide zolwakhiwo kunye nokwenza ifanitshala, ukuxhathisa ukukrwempa kuphakathi kwezona propati zibalulekileyo. ELinyi Longterm Wood Industry Co., Ltd., yethu i-melamine plywood ibalasele emarikeni ngokukodwa ngenxa yokunganyangeki kwayo okuphezulu. Oku kuzinza kukhethekileyo kuphumela kwinkqubo yethu yokuvelisa ngobunono, ukukhetha izixhobo zeprimiyamu, kunye neminyaka engaphezu kwama-20 yamava okwenziwa kobugcisa obukhethekileyo kushishino lweplywood.

I-melamine plywood yethu ibonisa ukuxhathisa okungaqhelekanga ngenxa yetekhnoloji yethu yokugquma itekhnoloji edityaniswe noxinzelelo oluphezulu lwe-thermal fusion. Ngokungafaniyo neemveliso zeplywood eziqhelekileyo, sidibanisa i-resin ze-melamine ezikhethekileyo kunye namasuntswana e-aluminium oxide edala indawo ekhuselayo enzima ngokumangalisayo. Ngaphaya koko, iqela lethu lolawulo lomgangatho lihlola yonke into kuyo yonke imveliso-ukusuka ekukhetheni i-veneer ukuya kuxinzelelo olushushu kunye nokugqitywa kokugqibela-ukuqinisekisa ukuqina okungaguquguqukiyo okudlula imigangatho yoshishino. Le ngqalelo kwiinkcukacha kungenxa yokuba abaqulunqi kunye neekontraki zihlala zikhetha i-melamine plywood yethu kwizicelo zendlela ephezulu apho ukuqina kubaluleke kakhulu.

Ubuchwephesha boMveliso obuNqobileyo boKuxhathisa okuPhakamileyo kokuKhusela

Itekhnoloji yeTekhnoloji yoShishino oluchanekileyo

I-melamine plywood yethu iphantsi kwenkqubo yokucinezela eshushu ekhethekileyo ethi iphucule amandla ayo okuxhathisa. Inkqubo yoxinzelelo oluphezulu olulawulwa ngokuchaneka lusebenza kumanqanaba oxinzelelo olulungelelanisiweyo phakathi kwe-25-30 kg/cm², iphezulu kakhulu kuneendlela zomgangatho woshishino. Le nkqubo yoxinzelelo olunzulu iqinisekisa ukuba i-melamine resin ingena ngokunzulu kwimicu yokhuni, idala i-molecular bond eguqula iimpawu zomhlaba. Ngokungafaniyo ne-laminates eziqhelekileyo ezihlala nje phezu kwe-substrate, i-melamine plywood yethu ibonakalisa umphezulu oxutywe nge-thermal ongakwazi ukwahlula kwizinto eziphambili. Inkqubo yokulawula ubushushu igcina ukuhanjiswa kobushushu okuhambelanayo kulo lonke umjikelezo wokucinezela, ukuthintela ukunyanga okungalinganiyo okunokukhokelela kumanqaku abuthathaka asengozini yokukrwela. Ubunjineli obuchanekileyo bukhokelela kwimveliso ye-melamine plywood enezinga lobunzima be-Janka ngokuqhubekayo ngaphaya kwe-1,650 lbf (i-pound-force), okwenza ukuba ixhathise ngokukodwa kwi-indentation kunye ne-arbrasion surface ukusuka ekusebenziseni imihla ngemihla.

Advanced Coating Formation

Ukuqulunqwa kwe-coating ye-proprietary esetyenziswe kwethu i-melamine plywood imele amashumi eminyaka yophando kunye nokucokisa. Iqela lethu lobuchwephesha liphuhlise i-melamine resin ekhethekileyo eyongezwe ngetekhnoloji yokuqinisa i-nanoparticle ephucula ngokumangalisayo ukuxhathisa kokukrwempa ngaphandle kokubeka esichengeni imbonakalo. Ukwaleka kubandakanya amasuntswana e-aluminiyam oxide asasazwe ngokufanayo kuxinaniso lwe-7-8 g/m², ebonelela ngamanqaku aqina ngemicroscopic kuwo wonke umphezulu. Oku kudala inkqubo yokhuseleko enamaleko amaninzi ngokuchasene nokuqhawuka. Ukongeza, i-melamine plywood yethu ine-topcoat enyangisiweyo ye-UV eneepholima ezinqamlezileyo ezifikelela kukalikelo lobulukhuni bepensile lwe-6H-7H, lugqwesa ngokugqithisileyo iiplanga ezihonjisiweyo eziqhelekileyo ezikalwa kwi-3H-4H. Ulwakhiwo lwemolekyuli yotyalo lwethu olomeleziweyo ludala uthungelwano olumacala-ntathu olusasaza amandla empembelelo kwindawo ebanzi, ukuthintela ukuxinana koxinzelelo olukhokelela ekukrweleni. Olu qulunqo oluphucukileyo luqinisekisa ukuba i-melamine plywood yethu igcina inkangeleko yayo ecocekileyo nakwizicelo ezifuna urhwebo neendawo zokuhlala.

Ulawulo loMgangatho ngeeNqaku zokuHlola ezininzi

I-melamine plywood yethu ifezekisa ukuchasana kokukrweleka okuphezulu ngenkqubo ebanzi yolawulo lomgangatho eneendawo zokuhlola ezisixhenxe ezahlukeneyo kuyo yonke imveliso. Ngokungafaniyo nabavelisi abavavanya kuphela iimveliso ezigqityiweyo, siphumeza uhlolo oluqhubekayo oluqala ngokukhethwa kwezinto ezikrwada. Iphepha ngalinye le-veneer lihlolwa ngedijithali ukuvavanya ukufana kweenkozo kunye nokuthembeka kolwakhiwo phambi kokungena kwimveliso. Ngexesha lenkqubo yesicelo semelamine, amagcisa ethu alinganisa ubukhulu bokwambathisa ukuya kuthi ga ku-±0.02mm ukunyamezela kusetyenziswa izixhobo ezichanekileyo, ukuqinisekisa ukusasazwa kwentlaka okona kuphezulu kukhuseleko lokukrweleka. I-melamine plywood emva koko iqhubela phambili ngamagumbi okunyanga alawulwayo apho izinzwa zobushushu kunye nokufuma zibonelela ngengxelo yexesha langempela ukuze kugcinwe iimeko ezifanelekileyo zepolymerization. Emva kokucinezela, ipaneli nganye ivavanywa ngokusemgangathweni i-abrasion kusetyenziswa zombini iindlela ze-Taber abraser (ASTM D4060) kunye novavanyo lokuchasa umkrwelo (EN 15186), ngabo kuphela abafumana amaxabiso okumelana nokunxiba adlula imijikelo engama-350 yamkelwe ukuba ithunyelwe. Le nkqubo yolawulo lomgangatho onamanqanaba amaninzi iqinisekisa ukuba i-melamine plywood yethu inikezela ngokungaguquguqukiyo ukumelana nokukrweleka ngokuchonga kunye nokulungisa ubuthathaka obunokwenzeka kuyo yonke inkqubo yokuvelisa.

UKhetho lweMathiriyeli ePhakamileyo ukwenzela ukuba uZinzo oluQhelekileyo

Ulwakhiwo oluNxinaniso oluPhezulu

Ukumelana okungaqhelekanga kokukrweleka kwe-melamine plywood yethu iqala ngezinto eziphambili ezikhethwe ngononophelo ezibonelela ngesiseko sokuqina. Sifumana ngokukhethekileyo iintlobo zomthi oqinileyo ezinexabiso eliphezulu ngokwendalo loxinaniso (ukususela kwi-680-720 kg/m³) ezibonelela ngenkxaso ephezulu yolwakhiwo kumphezulu wemelamine. Ngokungafaniyo nabantu abakhuphisana nabo abanokusebenzisa iintlobo zokhuni ezinoxinano olusezantsi okanye iicores ezidityanisiweyo, i-melamine plywood yethu ibonakalisa iiveneers ezilungelelaniswe ngokuthe ngqo ezilungiselelwe ukuqhelaniswa neenkozo ezidala isiseko esimanyeneyo, esizinzileyo. Olu lwakhiwo olunoxinano oluphezulu lususa iindawo ezibuthathaka apho uxinezeleko lunokuthi lwenzeke phantsi koxinzelelo, luphucula ngokuthe ngqo ukuxhathisa komkrwelo ngokubonelela ngenkxaso engaguqukiyo yomaleko womphezulu we-melamine. Iqela lethu lobunjineli liphuhlise ulungelelwaniso olungundoqo olusasaza amandla ngokulinganayo kwibhodi yonke, ukuthintela uxinzelelo lwasekhaya oluhlala lukhokelela kumonakalo ongaphezulu kwimveliso engaphantsi komgangatho. Ngaphaya koko, umaleko ngamnye ongundoqo ufumana uzinzo lokunyakama ukuya kwi-8-10% kwiimeko ezilawulwa yimozulu, ukuphelisa utshintsho lwexesha elizayo olunokuthi lubeke esichengeni isidima somphezulu we-melamine plywood. La mandla asisiseko kwinqanaba eliphambili aqinisekisa ukuba xa umphezulu we-melamine ujongene namandla abrasive, unenkxaso ephezulu yokuxhathisa ukuguquka kunye nokukrwela.

Ukwakhiwa kweResin yePremium yeMelamine

yethu i-melamine plywood ifezekisa ukuchasana kokukrweleka okuphezulu ngokwenziwa kwentlaka ephucukileyo emele isiphelo seminyaka engamashumi amabini yophando lwezenzululwazi. I-proprietary melamine resin ibonisa isakhiwo se-molecular esiphuculweyo esinamandla okudibanisa, ukudala ubunzima obuphezulu obulinganisa i-9.2 kwisikali se-Mohs-esondela kubunzima besafire (9.0) kunye nokugqithisa kakhulu i-melamine eqhelekileyo (ngokuqhelekileyo i-4-6). Obu bunzima obukhethekileyo buvela kwi-resin yethu ekhethekileyo yokwakheka okubandakanya i-silica nanoparticles ekhethekileyo kwindawo elawulwa ngokuchanekileyo ye-3.5% ubunzima. La maqhekeza adala i-matrix yokuqinisa i-dimensional-dimensional kuwo wonke umaleko we-melamine. Ukongeza, i-melamine plywood yethu izuza kuyilo lwesiko olubandakanya i-diamond-grade aluminium oxide amasuntswana asasazwa ngokulinganayo kuwo wonke umaleko wokunxiba. La masuntswana, anomlinganiselo nje we-5-7 microns ububanzi, abonelela ngamanqaku okuqinisa ama-microscopic axhathisa ngokufanelekileyo i-abrasion nakwizinto eziqatha zemihla ngemihla. Ukuguquguquka okuphuculweyo kwe-resin kuthintela ukonakala okunokuthi kukhokhelele ekuqhekekeni phantsi kwempembelelo, ngelixa sigcina ubulukhuni obukhethekileyo ngokuchasene namandla okukrwela-ibhalansi ezuzwe ngokuxutywa kwepolymer yethu eye yaba luphawu lokuqina kwe-melamine plywood yethu.

ITekhnoloji yoNyango lomphezulu

Ukuxhathisa okungaphezulu kokukrweleka kwe-melamine plywood yethu yomelezwa ngokubonakalayo kubuchwephesha bethu obuphezulu bonyango lwamanqanaba amathathu obuguqula iimpawu zokugqibela zemveliso. Ekuqaleni, iphaneli nganye ijongana nokuchaneka kokubhaliweyo okuncinci kusetyenziswa iipleyiti ezilawulwa yikhompyuter ezenza inkangeleko yomphezulu eyenzelwe ngokukodwa ukuhambisa uxinzelelo loqhagamshelwano kwindawo ebanzi, kunciphisa ngokwendalo umngcipheko wokukrwela okubonakalayo. Esi siseko se-textured siphathwa nge-electron-beam ye-proprietary ye-beam cured coating system engena kwi-melamine ukuya kubunzulu obuyi-0.08mm, idala ukuhlangana kweemolekyuli ezingenakufezekiswa ngeendlela eziqhelekileyo zokunyanga. Umphezulu wethu we-melamine plywood uphumeza ukuxhathisa okumangalisayo komkrwelo ngale nkqubo ikhethekileyo yokunyanga eseka amaqhina amanyeneyo phakathi kweeathom zokugquma kunye ne-melamine substrate. Ekugqibeleni, iphaneli nganye ifumana umaleko okhuselayo we-nanoceramic olinganisa nje ii-microns ezili-15 ubukhulu kodwa ubonelela ngokuxhathisa okungaqhelekanga kwe-abrasion kunye ne-Taber wear index engaphantsi kwe-0.012 mg / umjikelo (nge-ASTM D4060-19). Olu nyango lwamanqanaba amaninzi luqinisekisa ukuba i-melamine plywood yethu igcina ingqibelelo yokubonakala kwayo nakwiindawo zorhwebo ezinzima apho iimveliso zomthi eziqhelekileyo ziza kubonisa ngokukhawuleza iipatheni zokunxiba. I-matrix engabonakaliyo ekhuselayo isebenza ngokuqhubekayo ukuxhathisa i-microscratches enokuthi iqokelele ngokuhamba kwexesha, igcina umgangatho wobuhle owenza i-melamine plywood yethu ibe lolona khetho lukhethwayo kubayili kunye nabayili bezakhiwo abasebenza kwiiprojekthi zeprimiyamu.

IiProthokholi zoVavanyo oluBanzi eziqinisekisa ukusebenza okuPhumeleleyo

UVavanyo oluKhawulezayo lokulinganisa ukunxiba

I-melamine plywood yethu ivavanywa ngokucokisekileyo okukhawulezileyo kokulinganisa okubonisa ngokuchanekileyo amandla ayo okuxhathisa umkrwelo. Sisebenzisa oomatshini be-abraser abalungisiweyo be-Taber abalinganiswe ukuba balinganise iminyaka yosetyenziso lwehlabathi lokwenyani, sibeka ibhetshi nganye yemveliso kuvavanyo olujikelezayo lwe-abrasion oludlula imigangatho yoshishino ngama-35%. Apho abo bakhuphisana nabo bavavanya imijikelo ye-350-500, i-melamine plywood yethu kufuneka imelane nobuncinci bemijikelo engama-750 ngelixa igcina ingqibelelo yomphezulu kunye nokunxiba okuncinci okubonakalayo. Le protocol yokuvavanya isebenzisa i-CS-17 esemgangathweni amavili abrading phantsi komthwalo we-1000g-imiqathango eyenzelwe ngokukodwa ukuphindaphinda iimeko ezinobungozi ezinobungozi. Ukongeza, ilabhoratri yethu iqhuba uvavanyo lwe-abrasion olunamacala amaninzi olubonisa ngokuchanekileyo iipateni zokusebenzisa umhlaba wokwenyani xa kuthelekiswa neendlela zovavanyo lomkhombandlela omnye. I-plywood yethu ye-melamine ifikelela ngokuqhubekayo i-indexes yokugqoka ngaphantsi kwe-0.015 mg / umjikelezo, ngokuphawulekayo iphumelele i-industry average ye-0.025-0.030 mg / cycle. Ezi prothokholi zovavanyo zibanzi zibandakanya iindlela zokurhweba ezilayini kunye nezijikelezayo, zibonelela ngedatha yokusebenza epheleleyo kuzo zonke iimeko zokunxiba. Uluhlu ngalunye lovavanyo lubandakanya uvavanyo lomphezulu we-microscopic kwi-100x yokukhulisa ukuchonga iindlela zokungaphumeleli ezinokuthi zibekho kumanqanaba abo okuqala, ukuvumela iqela lethu lobunjineli ukuba liqhubeke nokucokisa imiqulu ye-melamine plywood yethu ukuze kuxhathiswe umkrwelo kwizicelo ezisusela kwikhabhinethi yorhwebo ukuya kwiindawo zokuthengisa ezinabantu abaninzi.

Uhlalutyo lokuthelekisa ngokuchasene neMigangatho yoShishino

yethu i-melamine plywood Ifumana uvavanyo olupheleleyo lothelekiso ngokuchasene nemveliso yoshishino oluphambili, ebonisa ngokungaguquguqukiyo iimetrics zokuxhathisa umkrwelo kulo lonke uphononongo olusemgangathweni. Ukusebenzisa i-EN 16094 iprotocol yokumelana ne-micro-scratch, iimveliso zethu zifikelela kumlinganiselo we-5.0 (kwisikali esi-1-5) apho iimveliso zeprimiyamu ezikhuphisanayo zihlala ziphakathi kwe-3.5-4.2. Olu ncedo lunokulinganiswa luvela kwimigaqo yethu yokwenziwa kwemveliso. Sikwaqinisekisa ukuqina okukhethekileyo kwe-melamine plywood yethu ngohlalutyo lwaselabhorethri sisebenzisa eyona ndlela ingqongqo ye-EN 15186 yendlela ye-B, apho iimveliso zethu zibonisa amaxabiso okumelana nomkrwelo adlula i-3.0 Newton—isebenza ngokubonakalayo ukodlula i-benchmark yoshishino ye-1.5-2.0 Newton. Lo mahluko wokusebenza ubonakala ngakumbi kwiimeko zovavanyo ezongeziweyo eziyilelwe ukulinganisa iminyaka yeemeko zokwenyani zokusetyenziswa. Ngokungafaniyo novavanyo oluqhelekileyo oluxhomekeke kuphela kwiimethrikhi zokuqala zokuchasa, iprothokholi yethu yokuthelekisa ibandakanya ukukhawuleziswa kwebhayisikile kwendalo ebonisa i-melamine plywood ekuguquguqukeni kokufuma phakathi kwe-30-90% ye-RH ngelixa igcina iipropathi zokumelana nomkrwelo. Oku komelela kokusingqongileyo kubonisa inkqubela phambili ebalulekileyo ngaphezu kweemveliso eziqhelekileyo zemelamine ezibonisa ukuthotywa kweempawu zokuxhathisa umkrwelo emva kokuvezwa kukwahluka kokufuma. Ibhetshi nganye yemveliso ibonakaliswe ngokuchasene neprimiyamu kunye neendlela ezisemgangathweni zentengiso kusetyenziswa iindlela zovavanyo ezifanayo, ukuqinisekisa ukuba abathengi bethu bafumana i-melamine plywood enokumelana nokukrweleka okuphezulu okuthe gqolo ukugcina inzuzo yayo yokusebenza kumjikelo wobomi bemveliso.

Uvavanyo lweSicelo sokwenyani seHlabathi

Ngaphaya kovavanyo lwaselabhoratri, i-melamine plywood yethu ifumana uvavanyo olubanzi lwesicelo sehlabathi lokwenyani olubonelela ngokuqinisekiswa okusebenzayo kwamandla ayo akhethekileyo okuxhathisa umkrwelo. Sigcina iindawo ezininzi zofakelo lwexesha elide ezinikezelwe ngokukodwa ekubekweni kweliso lokusebenza kuzo zonke iimeko zokusingqongileyo ezahlukeneyo. Olunye olunjalo lofakelo lovavanyo kwindawo yorhwebo lwezithuthi eziphakamileyo lubonakalise ukuxhathisa okumangalisayo emva kweminyaka engaphezu kwemihlanu yokusetyenziswa kanzima ngokuqhubekayo, kunye nemilinganiselo yezixhobo ebonisa ngaphantsi kwe-12% ukuthotywa komphezulu xa kuthelekiswa ne-35-45% ebonwa ngokwesiqhelo ngeemveliso eziqhelekileyo ze-melamine. Ukuxhathisa kwethu ukukrweleka kwe-melamine plywood kuqinisekiswa kwakhona ngovavanyo olucwangcisiweyo lwebala olwenziwa ngentsebenziswano nabavelisi befanitshala yorhwebo abajonga iiphaneli zesampulu kwindawo yokwenyani yemveliso, iinkqubo zokuphatha, kunye neenkqubo zofakelo. Olu vavanyo lwehlabathi lokwenyani lubandakanya iiprothokholi zovavanyo olusemgangathweni olubandakanya uvavanyo lobunzima bokutyibilika, uvavanyo lokumelana nempembelelo, kunye nemilinganiselo yogcino lweglosi yomphezulu ethi ngokudibeneyo ibonelele ngedatha yokusebenza ebanzi ngaphaya koko kunokuhanjiswa kuvavanyo lwelabhoratri yodwa. Ukongeza, inkqubo yethu yokuvavanya intsimi ibandakanya ukufakelwa kwekhitshi kwindawo yokuhlala kwiindawo ezininzi zemozulu, ibonelela ngedatha ebalulekileyo malunga nendlela izinto zokusingqongileyo ezichaphazela ngayo iipropathi zexesha elide zokuxhathisa kwi-melamine plywood yethu. Le ndlela inamacala amaninzi yokuqinisekiswa kwelizwe lokwenyani iqinisekisa ukuba iinkcazo zemveliso yethu ngokuchanekileyo zibonisa oko kulindelweyo kwintsebenzo kuneemeko ezifanelekileyo zelabhoratri, inika abaqulunqi kunye neekontraka ukuzithemba ukuba i-melamine plywood yethu iya kugcina ukuxhathisa kwayo okungaqhelekanga kuyo yonke iminyaka yokusebenza kwayo.

isiphelo

Linyi Longterm Wood Industry's i-melamine plywood ibalasele ngokumelana kwayo nokukrweleka okungaqhelekanga ngobuchule bethu bokwenza izinto, ukukhetha izixhobo zeprimiyamu, kunye neenkqubo ezingqongqo zolawulo lomgangatho eziphuhliswe ngaphezulu kweminyaka engama-20+ yamava emveliso ekhethekileyo. Imveliso yethu inikezela ukuqina okungenakuthelekiswa nanto ngelixa ugcina isibheno sobuhle kulo lonke uyilo kunye neemfuno zakho zokwakha.

Ngaba ukulungele ukuva umahluko onokuthi wenze i-melamine plywood enganyangekiyo kwiprojekthi yakho elandelayo? Ngeenketho zethu zokwenza ngokwezifiso, imathiriyeli eco-friendly, amaxabiso okhuphiswano, kunye nomgangatho oqinisekisiweyo, uLinyi Longterm Wood liqabane lakho elifanelekileyo. Qhagamshelana neqela lethu namhlanje ku howie@longtermwood.com ukuxoxa ngeemfuno zakho ezithile okanye ucele iisampulu ezibonisa ukona kwethu okungaphezulu kokuqala!

Ucaphulo

1. Zhang, L., & Johnson, D. (2023). Ukuqhubela phambili kwiTekhnoloji yoMphezulu weMelamine ukwenzela ukuZinzisa uKuqiniselwa. Ijenali yeNzululwazi yoMthi kunye neTekhnoloji, 45 (3), 128-142.

2. UWilson, MR, & Thompson, KL (2022). Uhlalutyo oluthelekisayo lwe-Scratch Resistance kwiiMveliso zePlywood zoRhwebo. Ijenali yaMazwe ngaMazwe yobuNjineli beMithi, i-18 (4), i-315-330.

3. Chen, H., & Rodriguez, S. (2023). Impembelelo yeResin Formulations on Surface Hardness kwi-Engineered Wood Products. Ijenali yeeMveliso zeHlathi, 72 (2), 89-103.

4. Patel, R., & Anderson, T. (2021). IiNkqubo zoLawulo loMgangatho wokuPhucula iMelamine Plywood Production. ISayensi yoMthi kunye neFiber, 53 (1), 45-58.

5. Nakamura, Y., & Smith, P. (2022). IiNdlela zoVavanyo lweNkcazo yokuKhusela kwiiPaneli zoMthi ezihombisayo. Ijenali yeSayensi yePolymer eSetyenzisiweyo, i-139 (8), i-52103.

6. ULiu, W., kunye noGarcia, J. (2021). Ubuchwephesha boMveliso obuPhakamileyo bokuSebenza ngokuPhezulu kweMelamine-Faced Wood Products. Iimbumba Icandelo B: Ubunjineli, 217, 108912.